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Protecting RV Fiberglass During Transit: A Simple, Cost-Effective Solution 

Protective Covers

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RV manufacturers work tirelessly to build quality products that deliver exceptional experiences. RV dealers, and their end customers, expect their new RVs—whether it’s a fifth wheel, a Class A, or a Class C—to arrive in perfect condition, ready to hit the road. Yet, the realities of over-the-road shipping often stand in the way. Delicate fiberglass front caps endure thousands of miles of exposure to wind, debris, and rough weather conditions in route to their destination. It’s no wonder that many RV builders struggle to prevent damage like chips, cracks, and blemishes to those delicate surfaces. 

In the past, many manufacturers left RV front caps uncovered, accepting the risk of damage and absorbing the costly warranty claims that followed. Fiberglass panels—usually tall and exposed—are magnets for rocks kicked up by the towing vehicle, as well as hail, snow, ice, and grime that can accumulate during long hauls. Class A and Class C RVs face a similar problem; since they’re often driven rather than flat-bedded, their fiberglass surfaces are equally at risk of dings and cracks. The hidden costs of replacement parts, extra labor, shipping, and delayed deliveries can quickly add up, threatening your bottom line and customer satisfaction. 

Common Damage Types:

  • Impact from Debris: Rocks and road grit can chip, puncture, or crack the fiberglass. 
  • Environmental Wear: Hail, snow, ice, and grimy road conditions can cause surface blemishes and weaken integrity over hundreds of miles. 
  • Extended Exposure: Large fiberglass surfaces act like broad targets, making even minor contact from road debris a major headache. 

Transhield’s Experience Protecting Fiberglass Components 

For years, we’ve helped RV and boat manufacturers protect their fiberglass components with custom-fit, shrinkable covers. Our solution isn’t complicated, nor should it feel daunting. It’s an approach designed to put your mind at ease—no more worrying about whether your product will arrive safely, no more fear of “getting that call” from a customer complaining about damage and demanding a replacement or a repair. We understand the pain of costly warranty claims and disappointed customers. 

Step 1: Proper Cover Design 


Transhield starts by measuring the front cap’s dimensions. From these measurements, we fabricate a piece of our patented Shrinkable Fabric®, usually leaving an additional 4”-6” allowance along the perimeter. This extra material ensures a secure fit tailored specifically to your model, whether it’s a fifth wheel or a Class A RV. 

Step 2: Integrated Foam Protection 

To guard against impact damage, we pre-install foam pieces (about 4 feet long and 4 inches thick) behind the cover. These foam inserts create a “trampoline” effect, causing rocks and debris to bounce off rather than chip away at the fiberglass. The number and placement of foam pieces can be customized based on the size and shape of your front cap. 

Step 3: Careful Installation 


Once the cover arrives, simply unbox it when you’re ready to install (to avoid introducing dust or debris). Position it over the front cap, securing it in place at the top or corners with tape. Make any necessary adjustments, then tape around the entire perimeter using heat-shrink tape or TransTape® for a snug fit. Next, apply heat to shrink the cover to the cap’s contours, ensuring a tight, protective layer without scratching. Double-check for tears and tape them over if needed. 

Step 4: Quick and Cost-Effective Application 


Installation typically takes only 5-10 minutes—faster than the time and expense it takes to repair damaged fiberglass. If you’re hesitant, Transhield can even provide a prototype for free. You’ll quickly see that front cap protection doesn’t have to be complicated or expensive. 

Conclusion 

Imagine knowing your RVs are rolling out without the risk of chipped, cracked fiberglass. Imagine fewer warranty claims, less time spent on repairs, and fewer unhappy phone calls from dealers and customers. Your products arrive looking showroom-new, strengthening your brand’s reputation, and instilling confidence in your customers. The result is peace of mind and a happier, more profitable business. 

If you’ve been dealing with warranty claims, frustrated customers, and the hidden expenses of fiberglass damage, now’s the time to try a proven, cost-effective solution. By implementing Transhield’s protective covers, you can put an end to unnecessary headaches. Contact us today to request a prototype and experience the difference for yourself.